Arlon Digital Print Media & Overlaminates
A Technical Infographic Based on Comprehensive Analysis
Introduction: Understanding Arlon's Specialized Films
This infographic provides an in-depth look at selected Arlon print media and protective overlaminates, derived from a comprehensive technical analysis. The goal is to present key data regarding primary applications, physical properties, adhesive characteristics, and comparative benefits to aid professionals in making informed material selections for diverse graphic applications.
The analysis covers three distinct print media films (DPF 6000XRP, DPF 6100XLP, DPF 8200X High Tack) and three gloss overlaminates (Series 3170, Series 3220, Series 3270), highlighting their unique attributes and ideal use cases in the demanding graphics industry.
Arlon Print Media: At a Glance
Arlon offers a range of print media designed for various applications, from premium vehicle wraps requiring high conformability to industrial graphics needing robust adhesion on challenging surfaces. Understanding their core characteristics is crucial for optimal project outcomes.
Print Media Thickness Comparison
Film thickness impacts handling, conformability, and durability. Arlon's cast films (DPF 6000XRP, DPF 6100XLP) are thinner for superior flexibility, while the polymeric DPF 8200X High Tack is thicker for demanding static applications.
Print Media Comparative Profile
This bubble chart visualizes key attributes: X-axis represents film thickness (mils), Y-axis shows average outdoor durability (years), and bubble size indicates relative peel adhesion strength. This provides a multi-dimensional comparison of the print media.
Print Media: Key Differentiators & Features
Premium Cast Films: DPF 6000XRP vs. DPF 6100XLP
Both DPF 6000XRP and DPF 6100XLP are 2-mil gloss white cast films ideal for vehicle wraps, offering excellent conformability and X-Scape Technology® for easier installation without primer.
Industrial Grade: DPF 8200X High Tack
DPF 8200X is a 3.5-mil satin white polymeric film engineered for challenging applications.
- Aggressive High-Tack Adhesive: Ensures strong bonds on hard-to-stick surfaces like Low Surface Energy (LSE) plastics (polypropylene, polyethylene), powder-coated paints, and textured walls (brick, concrete).
- Low Profile X-Scape Technology®: Aids in bubble-free application on these demanding substrates.
- Robust Performance: Offers a wide service temperature range (-54°C to 107°C) and ASTM E-84 fire certification.
Durability Insights: Regional Variances
Unprinted outdoor durability for DPF 6000XRP and DPF 6100XLP can vary. Always consult regionally specific Arlon documentation.
DPF 6000XRP / DPF 6100XLP (North America)
Up to 7 Years
DPF 6000XRP / DPF 6100XLP (Europe)
Up to 10 Years
Arlon Overlaminates: Protection & Enhancement
Arlon's cast overlaminates are designed to protect printed graphics, extend their lifespan, and enhance their appearance. The analyzed series (3170, 3220, 3270) are all 7-year outdoor durable cast films with permanent, clear adhesives, but differ in thickness and specialized features.
Overlaminate Thickness Comparison
Series 3170 is a thinner 1.3-mil intermediate cast laminate, offering higher conformability. Series 3220 and 3270 are premium 2-mil cast laminates, providing more physical robustness and specialized features.
Overlaminate Peel Adhesion
Peel adhesion indicates the bonding strength of the overlaminate. All three series offer strong permanent adhesion, crucial for long-term graphic integrity. (Series 3170 value shown is an average of its 15min-1week range).
Overlaminates: Specialized Features
Series 3170 Gloss (1.3-mil)
This intermediate cast overlaminate's thinner profile provides higher conformability, making it ideal for complex curves and textured surfaces when paired with appropriate print media. A cost-effective choice for moderately durable applications requiring good flexibility.
Note: Not for optically clear window use.
Series 3220 Gloss (2-mil)
A versatile premium cast overlaminate. Key benefits include:
- UL 410 Slip-Resistance: Approved for interior floor graphics.
- Multiple finishes available (Gloss, Luster, Satin, Matte).
- Contains UV inhibitors for extended graphic life.
Note: Not for optically clear window use.
Series 3270 Gloss (2-mil)
A premium cast overlaminate specifically engineered to complement Arlon's advanced wrap films like SLX™ Cast Wrap. Features:
- Added Dimensional Stability: Aids in easier installation and prevents distortion.
- Superior gloss consistency.
- Enhanced UV stabilizers.
- Reportedly "more resistant with torch heat" during post-heating.
Note: Not for optically clear window use.
Key Arlon Technologies & Benefits
X-Scape Technology®
Air-egress channels allow trapped air to escape, enabling faster, bubble-free installations. Reduces installation time and improves overall appearance.
LX X-Scape Technology®
Low Profile (LX) air-egress system designed for an exceptionally smooth, paint-like finish on premium wraps (e.g., DPF 6100XLP).
High Tack Adhesion
Aggressive adhesive systems (e.g., DPF 8200X) ensure strong, durable bonds on challenging Low Surface Energy (LSE) plastics and textured surfaces.
UV Protection
Overlaminates like Series 3220 and 3270 contain UV inhibitors/stabilizers to protect printed graphics from fading and degradation, extending their vibrant life.
Application & Durability Insights
Critical: Post-Heating 🔥
Thorough post-heating (typically 95°C - 105°C surface temperature) is crucial, especially for cast films with air-egress technology applied to complex curves, deep channels, and rivets. This step:
- Ensures the adhesive achieves its ultimate bond.
- Helps the film retain conformity over irregular surfaces.
- Optimizes long-term durability and prevents lifting.
Surface Orientation Matters 📐
Arlon films achieve optimal weathering durability on vertical or upper outboard angled surfaces.
Horizontal applications (vehicle hoods, roofs) experience accelerated deterioration due to increased UV exposure, moisture accumulation, and pollutant deposition. These are generally not recommended for maximum longevity.
Chemical & Solvent Resistance Guidelines 🧪
For cleaning and surface preparation:
- DO: Use mildest feasible solvents (e.g., Isopropyl Alcohol/water mix).
- DON'T: Use strong solvents like MEK, acetone, or lacquer thinner, as they can damage the vinyl and adhesive.
- Be aware that acidic pollutants can cause browning/discoloration.
- For removal, heat and/or specialized chemical removers may be needed (test first).
Comparative Summary Tables
These tables provide a side-by-side comparison of the key features of the analyzed Arlon print media and overlaminates, drawing directly from the detailed technical report.
Table 1: Print Media Comparative Summary
| Feature | DPF 6000XRP | DPF 6100XLP | DPF 8200X High Tack |
|---|---|---|---|
| Film Type | Cast | Cast | Polymeric |
| Thickness | 2-mil (50 micron) | 2-mil (50 micron) | 3.5-mil (90 micron) |
| Finish | Gloss White | Gloss White | Satin White |
| Adhesive Type | Tinted (Lt Gray), Repos., Permanent | Tinted (Lt Gray), Repos., Permanent | Clear, High Tack, Permanent |
| Key Adhesive Tech | X-Scape Technology® | Low Profile (LX) X-Scape Technology® | Low Profile X-Scape Technology® |
| Primary Benefit | Versatile, No Primer Needed | Smooth, Paint-Like Finish | Strong Adhesion to Difficult Surfaces |
| Ideal Use Case | General Vehicle/Fleet Wraps | Premium Vehicle Wraps (Aesthetic Focus) | Wall Graphics (Brick/Concrete), LSE Plastics |
Table 2: Overlaminate Comparative Summary (Gloss Versions)
| Feature | Series 3170 Gloss | Series 3220 Gloss | Series 3270 Gloss |
|---|---|---|---|
| Film Type | Cast | Cast | Cast |
| Thickness | 1.3-mil (35 micron) | 2-mil (50 micron) | 2-mil (50 micron) |
| UV Protection | Implied; not explicit | UV Inhibitors | Added UV Stabilizers |
| Key Defining Benefit | Higher conformability (thinner) | UL 410 Slip-Resistant (floor graphics) | Engineered for SLX; Dimensional Stability |
| Ideal Pairing Focus | Intermediate films, complex curves | Broad range of Arlon films, floor graphics | Premium vehicle wraps (SLX, DPF6100XLP) |
| Not for Optically Clear Use | Yes | Yes | Yes |
Conclusion: Informed Choices for Lasting Graphics
The Arlon print media and overlaminates analyzed offer a versatile toolkit for graphics professionals. From the premium conformability of DPF 6000XRP and the paint-like finish of DPF 6100XLP for vehicle wraps, to the tenacious adhesion of DPF 8200X High Tack for challenging substrates, Arlon provides specialized solutions. Complementary overlaminates like the conformable Series 3170, the versatile and slip-resistant Series 3220, and the performance-enhancing Series 3270 further empower installers to achieve durable and aesthetically pleasing results.
Successful graphic installations depend on informed material selection aligned with application demands, adherence to best practices like proper post-heating, and an understanding of regional product specifications. By leveraging the distinct benefits of each Arlon product, professionals can confidently deliver high-quality graphics that meet and exceed client expectations.